Automatic screw driving is an essential process in mass production and the automation of custom assemblies, especially in plant engineering. Below are key details and advantages of automatic screw driving systems, as well as answers to frequently asked questions about their operation and features.
Functionality
Assembly Automation
Automatic screw driving systems like those from AENSA are designed to be cost-effective and easy to handle, offering documentable results and high efficiency.
Automatic Feeding Technology
Screws are replenished in bulk in the feed unit, positioned and separated properly, and then transported to the screw driving unit through air via a feeding tube.
Features
Modular Design
Allows for quick re-equipping with other modules and drives.
Applications
Stationary Screwdrivers
- Used in complex fastening processes with short cycle times and high quality demands.
- Becomes cost-effective from 60,000 fastenings per year.
- Mounted on robots, axis systems, or fixed devices.
Uses
Large Gamme de Produits
- Designs available for various applications.
- Solutions for a wide range of torque values in single or multiple spindle operations.
Integration
Easy Integration
- Compact and robust design that allows simple integration into assembly systems.
- Functional components ready for integration, specifically tested with sample parts.
Service and Maintenance
Service and Maintenance
- Quick-change spindles for tool exchange in seconds.
Vacuum Screw Driving
Vacuum Screw Driving
In many screw driving applications, there are places that are very difficult to access. This is where vacuum screw driving technology comes into play. The screw is picked up through a suction tube, where a vacuum is created. A head with a suction tube adapted to the screw driving application ensures that the fastener is placed exactly in the right spot, even if it is hard to reach.
Advantages of Automatic Screw Driving Systems
1
Types of
Short Cycles
A fully automatic screwdriver can achieve a cycle time of less than one second, from the start of the process until the unit is ready for a new cycle.
2
Easy
Maintenance
Design that facilitates maintenance and reduces downtime.
3
High
Reliability
Reliability in constant operation thanks to its advanced technology.
High technical availability with quick tool change and very high process reliability.
4
Adaptability and Customization
Adaptability and Customization
Different drives, with or without process analysis, to suit the preferences of companies.
Tools with transducer, to ensure screw driving quality.
Requirement for feeding screws
UA-1 UNIT Screws
UA-2 UNIT Screws
UA-2 UNIT Nuts
MUCO UNIT Screws
Requirement for feeding screws
Download the questionnaire to create your custom product
A unit mounted on a robot, axis system or fixed device, not manually guided.
Conclusion
Automatic screw driving systems are essential for efficiency and reliability in mass production and custom assembly automation. Their advanced technology and modular design provide flexible, adaptable solutions for various industrial applications, ensuring fast processes, easy maintenance, and high quality in screwed joints.
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